Qingdao Haijia Machinery Group Co., Ltd.

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A model of the shuttleless loom industry! Qingdao Century Haijia Intelligent Manufacturing Factory officially opened

July 26, 2022

Article source: Textile Machinery 2022-07-25

  On July 24th, Qingdao Century Haijia Machinery Co., Ltd.'s intelligent manufacturing factory officially launched a grand opening ceremony in Century Haijia Intelligent Factory, marking the birth of a modern factory with international advanced level in the textile industry, and also a leading company in China's textile machinery industry. A smart factory of great significance!

  Xu Yingxin, Vice President of China National Textile and Apparel Council, Gu Ping, President of China Textile Machinery Association, Wang Jiayi, President of China Filament Weaving Association, Xu Lin, Secretary of the Party Branch of China Textile Machinery Association, member of the Standing Committee and Deputy District Committee of Qingdao West Coast New Area Working Committee Chang Li Jinguo, Secretary of the Party Working Committee of Jiaonan Street, West Coast New District, Qingdao Xu Qiang and other industry and regional government leaders, as well as Guo Yujun, general manager of Hengli Group Textile, Shi Qingdao, chairman of Fuhua Family, and other customer representatives attended the event.

  Wang Anjian, chairman of Qingdao Century Haijia Machinery Co., Ltd., said that since its establishment 27 years ago, Haijia has always adhered to the development concept of sunshine, focus, innovation and altruism from a small workshop to today's industry leader, and strived to provide customers with high-quality weaving solutions. programs and services.

  Haijia's original intention to focus on the field of water jet looms and air-jet looms has never changed. The purpose of service has never changed. Fortunately, Haijia's dedication and dedication have enabled more and more domestic and foreign customers to see the value of Haijia, and have formed a strategic partnership of mutual trust. Top fabric suppliers at home and abroad have also become customers of Haijia, and Haijia's "circle of friends" is getting bigger and bigger. At present, the market share and production scale of Haijia water jet looms are in the leading position in the world.

  In this era of great change, change will be the norm. No matter in strategic layout or technological innovation, we must use forward thinking, think ahead, and even do in front. In recent years, the intelligence of the textile industry is gradually advancing, and Haijia is also striving to provide customers with weaving equipment with a higher level of automation and intelligence to assist customers in intelligent production. However, Haijia also realizes that only when equipment companies have substantially improved their own intelligent manufacturing level can they truly adapt to the development of the market.

  In 2017, Haijia has put intelligent manufacturing on the agenda. In the past few years, in accordance with the construction ideas of high starting point, high standard and high quality, we have invested a lot of human and material resources and actively tried to build a world-leading company. A benchmark factory for intelligent manufacturing of high-end shuttleless looms.

  Today, the official operation of Haijia intelligent manufacturing factory is inseparable from the strong support of customers, governments and associations. Haijia will continue to focus on the field of weaving machinery, with excellent corporate culture, advanced management concepts, and strong team cohesion. Continue to create value for users on the ground and continuously improve the ability to achieve customers. Haijia will stand at a new starting point and join hands with colleagues in the industry to achieve higher industrial value and industry mission, and make greater contributions to China and the world's textile industry.

  Guo Yujun, general manager of Hengli Group Textile, spoke as a customer representative. She mentioned that four years ago, Hengli Textile and Haijia Machinery started a dialogue on looms from the automation of textile machinery and intelligent process equipment, and carried out in-depth research from prototype testing. , carried out multiple rounds, countless times, all-round and multi-dimensional data comparison, configuration adjustment, and discussion on the appearance of the host, and established the constant force configuration list, the custom-made, Chinese-style 8100 water jet looms assembled and produced by Haijia, The first batch of wide-width double warp beams settled in Boyada. The looms are equipped with automatic refueling, automatic water replenishment, automatic weft extraction, and automatic stop after warp breakage. The upper structure of the main machine is optimized, and the configuration in the box is upgraded. The selection of equipment contracts has laid the foundation, which is the result of Haijia's perseverance.

  In less than four years, both parties have moved from scratch to quality and quantity. Whether it is from the appearance of the design or the connotation of the configuration of the whole machine, it shows their dedication and love for the textile field.

  Today's Haijia is standing at a new starting point, intelligent manufacturing, ready to go. I believe that with the gorgeous turn of the host equipment, it will definitely bring a new experience and higher service to weaving enterprises! It is expected that Century Haijia will continue to deepen the machinery industry, continue to contribute equipment technology, and develop textile machinery equipment with more social value, more intelligent features, and more environmental protection concepts, so as to promote industrial upgrading and help China Textile and China Textile Machinery move towards a higher speed. , High-quality development path.

  Li Jinguo, member of the Standing Committee of the Working Committee of Qingdao West Coast New Area and deputy head of the district, said in his speech that the official operation of the intelligent manufacturing plant of Qingdao Century Haijia Machinery Co., Ltd. is the focus of the working committee and management committee to "build a demonstration and leading area of socialist modernization in the new era." "The goal is to strive for the first-class, and only the flag is a vivid manifestation of the spirit of winning, and it is also an important measure to accelerate the three-year action of revitalizing and developing the real economy.

  Jiaonan Street is one of the top five industrial towns worth tens of billions of dollars in the new district. It has initially formed a cluster of advantageous industries such as intelligent manufacturing and high-end equipment. As a leading company in the loom industry, Haijia has produced water jet looms that have been leading the world in market share for more than ten consecutive years. The launch of this intelligent manufacturing factory today is the deep integration of high-end manufacturing and artificial intelligence, and an excellent result of the digital transformation of traditional enterprises. It will surely become a model of intelligent manufacturing in the shuttleless loom industry, and will further consolidate the industrial foundation and speed up the real economy. Revitalize and promote the high-quality development of the manufacturing industry.

  In the next step, Jiaonan Sub-district must accelerate the promotion of the expansion and quality improvement of the manufacturing industry, accelerate the expansion of the manufacturing industry cluster, and listen to the "urgency and hope" of entrepreneurs, think in their hearts, and grasp them in their hands. All elements are guaranteed and services are good. Enterprise Development. We will also continue to optimize the business environment with the strength of the whole region, do everything possible to solve problems for everyone, think, work and fight together with everyone, and work together to create a new situation of win-win development and leapfrog development.

  Gu Ping, president of China Textile Machinery Association, said in his speech that in the first half of this year, affected by the economic environment, the textile industry has been affected, especially the outbreak of the epidemic in the Yangtze River Delta region, which has challenged the market and supply chain. Fortunately, with the epidemic control measures in place, my country's economy is gradually recovering, and China's textile industry is entering a normal development track. Everyone still needs to be confident in the future development of the industry.

  During the "13th Five-Year Plan" period of the textile machinery industry, efforts were made to promote the construction of "6+1 intelligent production lines", forming an important equipment support for the industry. The key to solving the pain points of industry development. The development of single-machine intelligence and intelligent workshops of textile machines needs to be more perfect, so as to meet the needs of the adjustment of the layout of the textile industry.

  As a leader in water jet looms, the official operation of Haijia Intelligent Manufacturing Factory has set an excellent benchmark for the industry. Haijia has achieved today's smart factory with its industry vision and unremitting efforts. It is hoped that Haijia will take the launch of the smart factory as a new starting point, continue to innovate and develop, cooperate with customers and suppliers, and share the technological dividends brought by technological progress, so as to continuously enhance the Haijia brand and market influence, and contribute to the transformation of the textile industry. Make more contributions to upgrading and high-quality development.

  Xu Yingxin, vice president of China National Textile and Apparel Council, said in his speech that at present, my country's textile industry has entered a stage of high-quality development. The realization of high-level intelligent manufacturing in the textile machinery industry is the equipment foundation and important guarantee for China's textile industry to continuously improve total factor productivity and achieve "technology, fashion, and green" development. Century Haijia invested in the introduction of the most advanced intelligent and flexible production lines in the world, realized the deep integration of automation and informatization in the whole process of loom manufacturing, and created the future development direction of Haijia and even China's textile machinery industry with a new digital journey.

  Since the "14th Five-Year Plan", the development of China's textile industry has entered a new historical stage. In the medium term, we are in a situation of great changes unseen in a century. At the same time, in the short term, we are subject to the repeated and continuous disturbance of the new crown epidemic, as well as the severe challenges of drastic changes in domestic and foreign demand and passive adjustment of supply chains.

  Since the beginning of this year, the production and consumption margins of the textile industry have improved significantly, reflecting the strong resilience of the textile industry. Especially in the first half of the year, the national textile and garment export was 156.49 billion US dollars, an increase of 11.7% year-on-year, and the global competitive advantage was still significant.

  Of course, the difficulties are not over. We must attach great importance to the complex situation such as weak domestic terminal market consumption and economic recession in major overseas economies. We must do a good job of stable operation of enterprises and maintain the sustainable development of the industry with the mentality of fighting a protracted war.

  The more challenging times are, the more outstanding companies can stand out. Today, Qingdao Century Haijia Smart Factory was officially launched. It is a symbol of my country's high-end loom manufacturing process and equipment reaching the international advanced level, and it also provides a guarantee for domestic high-end looms to catch up with world-class products. What Haijia has done has boosted confidence in the industry and is worthy of praise!

  About Haijia

  Since its establishment in 1995, Haijia has always adhered to the development concept of "sunshine, focus, innovation and altruism", focusing on the research and development and manufacture of shuttleless looms. In the past 27 years, Haijia has not changed its original intention. At present, the company has produced and sold more than 130,000 shuttleless looms, and its market share has been far ahead. At present, Haijia has three production bases in Jiaonan (ie Century Haijia), Huangshan and Wangtai, and an e-commerce platform in Zhiduo, with 600 employees and an annual production capacity of 20,000 units.

  Liu Jingran, general manager of Qingdao Century Haijia Machinery Co., Ltd., introduced Haijia's development structure and products at the welcome ceremony on the evening of July 23.

  Three production bases + one e-commerce platform

  Century Haijia is located in Jiaonan Street, West Coast New District, with a total investment of 520 million yuan. It integrates domestic and foreign advanced design concepts and process technology, and the entire process is managed with information. It is the first high-end shuttleless loom digital factory in China. The main products are positioned as HW high-end water jet looms and HA series of high-end air-jet looms.

Century Haijia Factory

  In the final assembly workshop, the world's first pulsating loom assembly line is installed. The process is recorded by standard SOP and 70 special inspection items. Each equipment is tested for 60 minutes and has 25 special inspection items. Special materials can be traced. The output of a single shift can reach 30 units.

  In the processing workshop, there are 9 flexible Japanese processing lines, which are imported from Japan Makino and Mazak. The entire processing process is automated production. Only 5 people are required for a single shift, and they only need to be responsible for loading and unloading. The core components are 100% self-made, and the machining accuracy is within ±0.002mm. Equipped with high-precision three-coordinate detection, standardized sampling samples. The assembly line of auto parts is used for casting, the tooling furniture is produced in Japan, and the cutting tools are made by Swedish Sande, which effectively ensures the accuracy and efficiency, and realizes the upgrade of the quality of the blanks.

  There is an electrophoretic coating line in the painting workshop, which is produced according to the automotive-grade anti-corrosion process. The product has excellent anti-corrosion ability. It has passed 1200 hours of salt spray resistance test, which is about 15 years in the natural environment.

The guests visited the Haijia workshop

  In terms of informatization construction, based on the ERP system, by connecting with MES system, WAS system, PLM system, and digital twin system, VMware VSshare is used to build a virtualized service cluster, and a unified integrated architecture is established to realize the existing business field. For the integration between equipment and systems, the enterprise has a complete system structure, and has formed technical solutions for horizontal, vertical, and end-to-end integration between equipment, systems, and equipment and systems.

  The Huangshan factory was established in 2020 and is located in Wangtai Street, West Coast New District, with a total investment of 150 million yuan. The products are positioned in HW-300 series water jet looms, HW-600 series water jet looms and cam opening devices. The production capacity reaches 10,000 units. The production base completely replicates the production model of Century Haijia and has been successfully put into production on June 20 this year.

  Wangtai Factory was established in 2001 and is located in Wangtai Town. It has special equipment such as blanking, laser cutting, CNC bending, automatic welding, rough milling and fine milling. Currently, there is no loom installed, but a simple processing factory. . In the future, only the rough processing technology of key core components and the laser cutting and welding of sheet metal parts will be retained to provide supporting services for the loom production of Century Haijia and Huangshan factories.

  Zhiduoduo Information Technology Co., Ltd. was established in June 2021. It is an e-commerce platform under Haijia specializing in accessories sales. It is a vertical e-commerce + SAAS service platform based on the textile machinery industry. Relying on the brand awareness and market advantages of the parent company Haijia Group in the field of shuttleless looms, starting from the online sales and service of shuttleless loom accessories, we provide high-quality spare parts, consumables and industrial products for shuttleless loom users around the world. Internet Solutions. At present, Zhiduoduo has set up offline stores in Shengze and Jinjiang, and is gradually planning the construction of Siyang in Jiangsu, Hubei, Aksu in Xinjiang, as well as overseas outlets in India, Vietnam and Turkey.

  Three product series of water jet + jet + cam

  In terms of water jet looms, the reputation, market share and influence of Haijia equipment are obvious to all. In terms of air-jet looms, Haijia has accumulated 10 years of experience, and always maintains high-quality quality control, insisting on using Japanese solenoid valves, air pipes and other air accessories. local users trust.

  In terms of cam opening device, Haijia has two advantages: First, the core parts such as the box, swing arm, and knife are all processed by Haijia itself, requiring one-time processing and forming with the highest precision; second, the parts are electrophoresed. Will not rust, at present, has formed a certain sales. It is reported that Haijia will soon launch the more innovative HJ-C50 cam opening device developed by itself based on the improved iteration of HJ-C20\HJ-C30.

Century Haijia adopts high starting point, high standard and high-quality construction to create a model of intelligent manufacturing in the industry.

  Whether it is the large-scale investment in the construction of intelligent production bases, the extension of the online + offline service system, or the improvement of the product system, Haijia will not change its original intention and will continue to practice "making weaving easier and life better" ” enterprise mission, lead the digital and standardized production of high-end looms, empower customers with high-quality development, and become a model of manufacturing in the global shuttleless loom industry!