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HW-6012
Haijia
The HW-6012 series water jet weaving machine has been extensively strengthened in the fuselage, establishing an incredibly solid foundation for continuous, high-volume textile manufacturing. Engineered with industrial-grade precision, this equipment is designed to adapt to the weaving of most fabrics; such as delicate chiffon, lightweight georgette, versatile four-sided elastic, and other complex materials requiring meticulous handling. The heavy-duty cast iron structure ensures that even during extended operational shifts, the machine maintains exceptional stability and minimal mechanical wear.
Beyond its structural integrity, it has also been greatly improved in terms of waterproofing, utilizing specialized sealing techniques that protect core internal components from moisture exposure. This ensures the loom can be widely used in the weaving of various fabrics without compromising its long-term reliability. When running, the machine emits a steady, low-vibration hum, a testament to its balanced engineering, and the maximum speed can reach 1000RPM to meet demanding production schedules.
Taking 75D fabric as an example, the highest weft density is 80 shuttles/cm (205 threads per inch), resulting in a flawlessly tight, smooth, and visually striking textile finish that satisfies the most stringent quality expectations.
The reinforced integrated machine wall board is made by one complete casting which highly improves the frame rigidity and reduces the vibration and noise pollution, creating a safer and more comfortable working environment for operators. Connected with cross beams and middle supporting beam, the re-designed two machine wall boards are firmly jointed together in 20mm lower height which is more suitable for machine operators to manage daily tasks. Treated with an industry-leading electrophoretic spraying process, the metallic surface feels exceptionally smooth while offering superior anti-corrosion properties. This structural stability guarantees flawless operation even when running at the maximum 1000RPM, significantly enhancing the overall weaving yield.
The total tension of the warp is detected by the highly sensitive tension sensor, ensuring every thread is monitored in real-time. The CPU handles the change of the warp tension caused by the opening or the change of the loose warp, let off warp and the winding diameter of the warp shaft, and commands the servo motor to drive the warp shaft, so as to maintain the balanced tension during the working process, eliminate the loose and dense gear, and ensure the stability of the fabric tension. This precise electronic management translates directly into a flawless fabric surface, drastically reducing material waste and elevating the final product's market value.
In order to reduce weaving costs and better protect the environment, splash proof "U" nozzles are widely used, delivering a crisp, forceful spray sound that indicates optimal fluid dynamics. Compared with ordinary nozzles, splash proof "U" nozzles have better water line bunching performance, ensuring the weft yarn is carried with absolute precision. Plunger with smaller diameter is used to achieve stable operation under small opening weft insertion and small water volume. A single loom can save 10% water, which is widely applicable to weaving fine denier, high-density and high-speed fabrics, offering an excellent return on investment through sustained resource conservation.
The optimized beating-up system achieves shorter stroke with low vibration which is designed in modern style on the basis of motion analysis and dynamic equilibrium analysis. The independent developed U type solid beating shaft and beating shaft counter balance system can be used for both narrow machine and wide machine, perfectly adapting to various application scenarios. The small stroke 4-linkage beating system is widely acknowledged for narrow machines while 6-linkage beating system with longer relative static time and stronger beating force provides the best choice for wide machines to make wide and high density fabrics, ensuring exceptional versatility across different textile demands.
Using motorized spindle with no brake disc, which saves more than 20% electricity; by working with the new optimized control system in, the stepless speed change can be achieved. This intelligent power management not only reduces the long-term operational overhead for large-scale facilities but also minimizes mechanical wear associated with traditional braking systems. The intuitive interface allows operators to fine-tune parameters swiftly, maximizing uptime and overall production efficiency.
It provides larger opening to reduce weft blocking and increase the machine efficiency, ensuring a continuous and smooth weaving process. With separate selvaging device, it can catch the weft by its own device instead of catching the weft by the movement of two extra heald frames. This dedicated mechanism guarantees neat, secure fabric edges, preventing fraying and enhancing the structural integrity of the final textile roll before it moves to the next processing stage.
