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HJ-C50
HAIJIA
Integrated Steel Frame: The C50 Cam Shedding unit features integrated steel plate bending beams, creating a rigid and durable structural foundation for continuous high-speed weaving.
Electrophoretic Coating: The entire frame undergoes electrophoretic spraying to improve waterproof, rust-resistant, and corrosion-resistant performance in humid weaving environments.
Longer Service Life: The protective surface treatment reduces moisture-related wear and helps extend the machine’s operational lifespan.
Fully Enclosed Cover: A sealed protective cover prevents water, dust, and airborne debris from entering critical internal components.
Improved Operator Safety: The enclosed structure creates an additional physical barrier around moving components, helping improve workplace safety.
Easy Cleaning: The smooth coated surface simplifies routine cleaning and daily maintenance.
Direct Servo Drive: The shedding mechanism is driven directly by a responsive servo motor, reducing the transmission losses associated with conventional belt or gear systems.
Up to 980 RPM: The optimized drive system supports stable operation at speeds of up to 980 RPM while maintaining accurate shedding control.
20%–25% Energy Savings: Compared with conventional asynchronous motors, the servo system can reduce electrical power consumption by approximately 20% to 25%.
Faster Fabric Changeovers: Digital servo control allows operators to adjust operating parameters quickly when switching between different fabric varieties.
Reduced Downtime: Fewer manual mechanical adjustments shorten setup time and improve overall production efficiency.
Heavy-Duty Cast Box Structure: The core transmission adopts an overall cast box design engineered to withstand the continuous mechanical loads of high-speed weaving.
Mazak Precision Machining: The heald arm A-axis seat and main box are processed using a Mazak horizontal flexible automatic production line.
One-Time Clamping: One-time machining and clamping improve dimensional accuracy, alignment, and consistency between critical transmission components.
Lower Vibration & Noise: High machining precision helps reduce mechanical friction, vibration, and operating noise even during high-speed production.
Quick Oil Drain Connector: A convenient oil drain connection simplifies lubrication replacement and helps reduce routine maintenance time.
Optimized A-Axis Connection: The connection between the heald arm A shaft seat and the main cast box has been reinforced to improve structural stability.
Stable 12-Heald-Frame Operation: The optimized structure helps absorb and distribute dynamic loads generated by the rapid movement of 12 heald frames.
Accurate Synchronization: Reduced micro-movement helps maintain precise synchronization between the shedding mechanism and the loom’s main shaft.
Consistent Fabric Quality: Stable shedding helps minimize skipped threads, uneven yarn tension, and other weaving defects.
Higher Production Yield: Improved mechanical stability supports more consistent fabric quality, fewer defects, and better long-term production efficiency.
The HAIJIA C50 Cam Shedding mechanism is engineered to maximize the weaving adaptability and production capacity of modern water jet looms. Designed to accommodate up to 12 heald frames, this system effortlessly handles the efficient, large-batch production of more than 150 varieties of medium to high-density complex fabrics, including intricate plain, twill, and satin weaves. By integrating this advanced shedding motion, textile manufacturers can significantly expand their product range while maintaining exceptional fabric consistency. The precise control over the warp threads ensures minimal yarn breakage, resulting in a smoother texture and superior fabric finish that meets stringent market demands. Below are the precise technical specifications that define the operational boundaries of this unit.
Applicablelooms | Water jet looms with reed widths of 150cm~ 360cm |
Maximum Speed | 980 RPM |
Cycle of Wefts | 12 |
Heald Frame Spacing | 14mm |
Maximum Capacity | 12 tablets |
Heald Specification | 280MM |
Opening Amount | 54mm-110mm direct drive motor |