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HW-6008
HAIJIA
The HW-6008 features an integrated machine frame with strengthened wall panels, connecting beams and a central support structure.
This construction provides a rigid foundation for the shedding, weft insertion and beating-up mechanisms. During continuous weaving, the reinforced structure helps manage the repeated mechanical forces generated by these systems.
The machine frame also incorporates a corrosion-resistant surface treatment to protect exposed components in the humid conditions commonly found in water jet weaving workshops.
The electronic let-off system regulates warp delivery during fabric production.
A tension sensor monitors changes in warp tension, while the control unit processes the information and adjusts the servo-driven warp beam.
This regulation helps maintain consistent warp tension as the beam diameter changes during production.
Stable warp feeding is particularly important when weaving fine-denier or high-density synthetic fabrics, where variations in yarn tension can affect the fabric structure.
The HW-6008 uses a water jet to carry suitable weft yarns across the warp shed.
Standard and U-shaped nozzles are available for different insertion requirements. The U-shaped nozzle is designed to concentrate the water stream and reduce unnecessary splashing.
The beating-up mechanism moves each inserted weft toward the fabric fell. Its reinforced shaft and supporting structure provide mechanical stability during repeated weaving cycles.
These systems work together to support consistent fabric formation.
The reinforced integrated machine wall board is made by one complete casting which highly improves the frame rigidity and reduces the vibration and noise pollution. Connected with cross beams and middle supporting beam, the re-designed two machine wall boards are firmly jointed together in 20mm lower height which is more suitable for machine operators to manage. To further protect your investment, the frame undergoes an industry-advanced electrophoretic spraying anti-corrosion process. This meticulous surface treatment creates a smooth, moisture-repellent finish that significantly boosts rust resistance in water-intensive environments, extending the equipment's operational lifespan to 2-3 times that of standard alternatives.
The total tension of the warp is detected by the tension sensor. The CPU handles the change of the warp tension caused by the opening or the change of the loose warp, let off warp and the winding diameter of the warp shaft, and commands the servo motor to drive the warp shaft, so as to maintain the balanced tension during the working process, eliminate the loose and dense gear, and ensure the stability of the fabric tension. Operators will notice a smoother yarn feed and a reduction in manual adjustments, leading to a more consistent, flawless fabric surface that feels premium to the touch.
In order to reduce weaving costs and better protect the environment, splash proof "U" nozzles are widely used. Compared with ordinary nozzles, splash proof "U" nozzles have better water line bunching performance, delivering a focused, powerful jet that carries the yarn accurately across the shed. Plunger with smaller diameter is used to achieve stable operation under small opening weft insertion and small water volume. A single loom can save 10% water, which is widely applicable to weaving fine denier, high-density and high-speed fabrics. For maximum environmental protection, facilities can pair this system with a water circulation treatment system to achieve 100% water recycle, drastically lowering utility expenses.
The optimized beating-up system achieves shorter stroke with low vibration which is designed in modern style on the basis of motion analysis and dynamic equilibrium analysis. The independent developed U type solid beating shaft and beating shaft counter balance system can be used for both narrow machine and wide machine configurations. The small stroke 4-linkage beating system is widely acknowledged for narrow machines while the 6-linkage beating system with longer relative static time and stronger beating force provides the best choice for wide machines to make wide and high density fabrics. Furthermore, this robust architecture supports Cam Shedding and flexible reed widths (such as 230cm) to meet specialized production demands.
Using motorized spindle with no brake disc, which saves more than 20% electricity; by working with the new optimized control system, the stepless speed change can be achieved. This direct-drive motor not only lowers the electrical footprint of the weaving floor but also runs with a quiet, steady hum, reducing mechanical wear and tear over thousands of operational hours while granting floor managers precise control over production pacing.
It provides larger opening to reduce weft blocking and increase the machine efficiency. With separate selvaging device, it can catch the weft by its own device instead of catching the weft by the movement of two extra heald frames. This independent operation creates a neat, tightly bound fabric edge that prevents fraying during downstream processing, ensuring the final textile roll presents a clean, professional appearance ready for immediate dispatch.
