Tel: +86-532-83130887 Email: eiffel@qdhaijia.net
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HW-6012
HAIJIA
The reinforced integrated machine wall board is made by one complete casting which highly improves the frame rigidity and significantly reduces the vibration and noise pollution on the production floor. Connected with heavy-duty cross beams and a solid middle supporting beam, the re-designed two machine wall boards are firmly jointed together in 20mm lower height which is much more suitable for machine operators to manage daily tasks, reducing physical strain. To guarantee long-lasting durability against mechanical stress, we incorporate premium SUS304 stainless steel components and international SKF bearings, ensuring structural integrity remains uncompromised even after years of continuous operation.
Precision fabric manufacturing relies on consistent yarn handling. In this module, the total tension of the warp is continuously detected by a highly sensitive tension sensor. The intelligent CPU instantly handles the change of the warp tension caused by the opening or the change of the loose warp, let off warp and the winding diameter of the warp shaft, and immediately commands the responsive servo motor to drive the warp shaft, so as to maintain the balanced tension during the entire working process, eliminate the loose and dense gear defects, and ensure the absolute stability of the fabric tension, resulting in a uniform textile surface that feels premium to the touch.
In order to reduce weaving costs and better protect the environment, advanced splash proof "U" nozzles are widely used in this model. Compared with ordinary nozzles, these splash proof "U" nozzles have significantly better water line bunching performance, creating a focused and powerful stream. A specialized plunger with smaller diameter is used to achieve stable operation under small opening weft insertion and small water volume conditions. Thanks to this fluid dynamic optimization, a single loom can save 10% water, which is widely applicable to weaving fine denier, high-density and high-speed fabrics, leaving a flawless finish free from water-spotting defects.
The optimized beating-up system achieves shorter stroke with remarkably low vibration which is designed in modern style on the basis of complex motion analysis and dynamic equilibrium analysis. The independent developed U type solid beating shaft and beating shaft counter balance system can be used for both narrow machine and wide machine. The small stroke 4-linkage beating system is widely acknowledged for narrow machines, delivering rapid strikes, while the reinforced 6-linkage beating system with longer relative static time and stronger beating force provides the absolute best choice for wide machines to make wide and high density fabrics with a dense, luxurious hand-feel.
Energy efficiency is a critical factor for large-scale textile operations. This unit excels by using a motorized spindle with no brake disc, which saves more than 20% electricity during continuous runs. By working in tandem with the new optimized control system and Japanese original pneumatic components, the stepless speed change can be easily achieved, allowing facility managers to dial in the exact operational tempo required for specific yarns while keeping the electrical cabinet cool and quiet.
A clean, strong fabric edge prevents fraying and material waste. This advanced selvage system provides larger opening to significantly reduce weft blocking and increase the overall machine efficiency. Equipped with a separate selvaging device, it can independently catch the weft by its own device instead of catching the weft by the movement of two extra heald frames. This streamlined mechanical action not only reduces physical wear but also produces a remarkably neat and tight fabric border that enhances the final product's presentation.
