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HW-001
HAIJIA
The HW-001 series water jet weaving machine has been extensively strengthened in the fuselage, featuring a heavy-duty cast metal frame that provides exceptional rigidity and stability during continuous operation. Running your hands along the thick-walled steel supports reveals a cool, industrial-grade finish designed to absorb kinetic energy and drastically reduce floor vibration.
This versatile platform adapts to the weaving of most demanding fabrics; it excels with ultra-fine denier, ultra-high density blackout fabric, airbag fabric, delicate silks, and a wide spectrum of synthetic fibers.
It has also been greatly improved in terms of waterproofing, utilizing sealed enclosures that protect vital electronic and mechanical components from moisture ingress, and can be widely used in the weaving of various fabrics in humid factory environments. Driven by optimized motor systems, the operating speed can reach an impressive 1500 to 2000 RPM, delivering exceptional production efficiency and accelerating the return on investment for large-scale textile plants.
Taking 75D fabric as an example, the highest weft density achieves 80 shuttles/cm (205 threads per inch), ensuring a tight, flawless weave pattern with an excellent tactile drape.
When configuring the ideal weaving line for an industrial textile facility, exact technical specifications form the foundation of consistent, reliable output. The HW-001 series offers highly flexible OEM and ODM customization capabilities, allowing textile manufacturers to tailor the effective reed width, motor capacity, and pump configurations based on specific fabric samples or existing production line requirements. Whether your operation demands a direct drive motor for standard fabrics or a super start motor drive for heavier materials, the structural integrity remains rigid and uncompromised. Buyers can confidently select from single or double pump setups, alongside standard or "U" shaped nozzles, to match the exact fluid dynamics required for specific yarn types. Below are the definitive technical parameters that govern the steady, day-to-day operation of this heavy-duty weaving machinery.
NO. | Item | Technical Parameters |
1 | The Effective reed width(cm) | Normal reed width: 0---65cm(≤230cm); 0---85cm(≥280cm) |
2 | Starting mode | Direct drive motor; Super start motor drive(Optional) |
3 | Motor capacity | 2.2KW, 2.7KW, 3.0KW, 3.7KW, 4.5KW, 6.5KW |
4 | Running operation | One-hand operation button; Two-hand operation button(Optional) |
5 | Pump | Single pump; Double pump(Optional) |
6 | Nozzle | Normal Nozzle, "U" shaped Nozzle |
7 | Crank shedding | 4-piece type; 6-piece type; 8-piece type(Optional) |
8 | Positive cam shedding | 6,8,10 piece type,12,14 piece type(Optional) |
Engineered for heavy-duty industrial textile production, the internal mechanics of this weaving equipment prioritize longevity, operator safety, and minimal downtime. Every component is machined to strict tolerances, ensuring that the rhythmic motion of the loom remains steady even under maximum load conditions.
Stronger Frame:
1. The front upper beam is made of large-section ultra-high-strength steel pipes, and the remaining three supports are large-section rectangular tube structures, providing a solid, immovable foundation.
2. Multiple middle four-sided bracing structures firmly fix the four beams and the beating box together, eliminating micro-flexing during rapid shedding.
3. The upper wall board is an flexiable design without a gearbox structure, the lower wall board is a semi-open design without a gearbox structure (except for plan openings).
The above solid frame structure meets the needs of ultra-high-speed production of high-density and heavy-weight fabric weaving. lt has a solid structure and low vibration, translating to a quieter factory floor. The gearbox-less structure avoids high maintenance costs caused by water damage, keeping internal parts dry and functional.
1. Single-sided drive structure, the two lifting and harness connecting rods are installed on both sides of the lower wall panel and away from the water tank, which reduces the damage caused by water intrusion of the bearing.
2. Each transmission connecting rod, support shaft, heald lifting rod, connecting pin and bushing are redesigned to have higher strength and more wear resistance. Each transmission bearing model is enlarged and has greater bearing capacity.
3. The crank shedding machine transmission gear is ultra-precision processed, more wear-resistant, precise gear meshing, and emits a low, controlled noise profile.
4. The bearings and bushings of all driving parts of the heald frame can achieve centralized and regular lubrication.
The above design ensures the long life of the plain opening part under ultra-high-speed operation, reducing friction heat and mechanical fatigue.
Fully automatic cloth dropping system, the loom control system issues instructions according to the set fabric length. After the loom receives the cloth dropping signal, it automatically cuts the cloth with a clean, precise mechanical slice and releases the cloth roller, which is then transported to the warehouse by AGV. This automated handoff minimizes human intervention, protects the finished textile rolls from accidental floor contamination, and allows the weaving line to maintain continuous, uninterrupted output without manual lifting.
1. The newly designed turbine box, turbines and scroll rods are precision made of high-strength and wear-resistant alloy steel to ensure the precision of transmission.
2. Each bearing on the turbine gear is lubricated by an oil bath, keeping the components constantly coated in a protective, friction-reducing film.
3. Helical gear transmission is used in the transmission gear box to increase the bearing capacity, is more suitable for high-speed operation and is more wear-resistant.
4. The bearing models in the box are enlarged and the bearing capacity is doubled. The above structural improvements enable the let-off box to have a longer service life, higher load-bearing capacity and higher transmission accuracy, ensuring consistent warp tension.
The camera automatically patrols and detects, utilizing advanced optical sensors to scan the moving threads. When a warp break is detected, it promptly sends a stop signal to the loom. After the loom stops, the loom operator is quickly called to eliminate the problem, effectively shortening the warp break repair time, greatly reducing the generation of defective fabrics, and reducing the labor intensity of the loom operator's patrol inspection. This crisp visual safeguard guarantees that only flawless, uniform textiles make it to the final cloth roller.
1. The main transmission structure, let-off box, take-up box and leno selvage gear structure are all lubricated by oil bath and the oil change machine is used to quickly change the lubricating oil, which has high maintenance efficiency, extends the oil change cycle and is maintenance-free during the cycle. The secondary transmission structure adopts automatic centralized lubrication, eliminating manual maintenance and ensuring a clean, oil-free exterior.
2. Modular transmission structure makes replacement and maintenance of parts simple, efficient and low-cost, allowing facility technicians to swap components rapidly without specialized teardowns.